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Просмотр полной версии : ПЛК160-24.А-М не подключается и не прошивается



Pioner-KU
13.10.2014, 15:20
Данный ПЛК был куплен весной этого года отработал до сегодняшнего дня. Сегодня примерно с обеда начались глюки, то транспортер встанет, то датчик не увидит. Но можно было подключится к ПЛК. Потом пропала возможность подключения и стало выдавать ошибку: Выбранный профиль ПЛК не соответствует.... 14725
Мои шаловливые ручки разобрали контроллер и на нижней плате блока питания был обнаружен всдутый конденсатор C27 (100.0uF x 35V)
заменил не помогло.
Бился всяко но никак.
Вот лог HyperTerminal`а:

DATAFLASH initialized successful

Welcome to the OWEN program loader 1.3
Kernel found...
Loading kernel...
Reseting...
Checksum OK!
Load PLC core...
Main oscilator clock=15998976
Processor clock=179988480
Master clock=59996160
Waiting for check power...
Power status OK
Initialization of Power control completed
at 20080004, s=12
Initialization of Timer0 completed
Module Id=1 found
Module Id=2 found
Module Id=3 found
Module Id=103 found
Module Id=104 found
Module Id=120 found
Module Id=125 found
Module Id=126 found
Module Id=131 found
Module Id=190 found
Module Id=199 found
Module Id=200 found
Module Id=2000 found
Module Id=2050 found
Module Id=2051 found
Module Id=2052 found
Module Id=2053 found
Module Id=2054 found
Module Id=2055 found
Module Id=2056 found
Module Id=2057 found
Module Id=2058 found
Module Id=2059 found
Module Id=2060 found
Module Id=2061 found
Module Id=2062 found
Module Id=2063 found
Module Id=2064 found
Module Id=2065 found
Module Id=201 found
Module Id=202 found
Module Id=203 found
Module Id=210 found
Module Id=2100 found
Module Id=211 found
Module Id=250 found
Module Id=302 found
Module Id=303 found
Module Id=450 found
Module Id=451 found
Module Id=452 found
Module Id=562 found
Module Id=563 found
Module Id=570 found
Module Id=571 found
Module Id=599 found
Module Id=600 found
Module Id=601 found
Module Id=602 found
Module Id=650 found
Module Id=130 found
Module Id=221 found
Module Id=300 found
Module Id=531 found
Module Id=400 found
Module Id=402 found
Module Id=401 found
Initialization of Timer5 completed
Initialization of Timer4 completed
Test Complited USB slot is present in PLC!!!
Host is not connected
Start init USB driver !!!
Start init USB - Serial number OK.
Initialization of USB device CDC completed
Begin search and initialize I2C devices
Check for adress 77 ...FAILED!
Check for adress 72 ...FAILED!
Check for adress 6 ...FAILED!
Read Flash: .................................................. ..................
.................................
DATAFLASH READ OK

Flash read takes 4367 ms
Start mounting FFS
Flash check takes 5522 ms
It is 4 bad blocks
Mounting of FFS completed!
Mounting takes 592 ms
Total size of filesystem is 3145728 bytes
It is 4992 blocks
It is 1148 used blocks
It is 4 bad blocks
Maximum wear level is 54 times

Reset status information.......................
PLC was reset by power!

Last run module Id =-168364261
Last post module Id =1073147441
Total control code =-1141908595
Max cache utilisation =-16842821
local_status =76a4de47
run_level =249
Run levels stack: 95 f6 1d c a4 78 fb f8 f7 df 96 dd fc 8d 5f d6
................................................
Slave Retain loaded
at 20080080, s=28
PLC model MODEL PLC 160 Aa?ney II iao?: 2.0
Binary VERSION 2.15.3
Need Target version 2.10
Compiled: 14:57:35 Sep 19 2013
MAC 6A:77:00:21:C6:B7
IP 10.0.6.100
GATE 10.0.6.1
MASK 255.255.255.0
PIC upper version is 00
Licence limited to 360 bytes

Loading PLC core completed!

Start CoDeSys initialization secuence
Initialization of USB device CDC completed
LZS initialization susesful
Try to open boot project...
Loading boot project...
at 202a369c, s=8192
delete 202a369c
delete 20283698
InitModule_PID...
**** ERROR: Loading parameter manager info ****
Try to parse module Id=1
at 202d8a80, s=12
at 202d8a90, s=32
Try to parse module Id=190
at 202d8ab4, s=12
at 202d8ac4, s=40
Module Id=190 configuration parsed
Try to parse module Id=130
at 202d8afc, s=12
at 202d8b0c, s=64
Module Id=130 configuration parsed
Try to parse module Id=131
at 202d8b5c, s=12
at 202d8b6c, s=44
Module Id=131 configuration parsed
Try to parse module Id=125
at 202d8ba8, s=12
at 202d8bb8, s=64
Constructor_OK-125
Module Id=125 configuration parsed
Try to parse module Id=126
ID126Constructor-1
at 202d8c08, s=12
at 202d8c18, s=36
ID126Constructor-2Bad channel Id=2114 (must be 2012) at 126 module
ID126_Parser CHECK_A_CHANNELS - OK
Module Id=126 configuration parsed
Try to parse module Id=103
at 202d8c4c, s=12
at 202d8c5c, s=48
Module Id=103 configuration parsed
Try to parse module Id=104
at 202d8c9c, s=12
at 202d8cac, s=52
Module Id=104 configuration parsed
Try to parse module Id=450
at 202d8cf0, s=12
at 202d8d00, s=2156
Try to parse module Id=201
at 202d9570, s=12
at 202d9580, s=2188
Module Id=201 configuration parsed
Try to parse module Id=2000
at 202d9e1c, s=12
at 202d9e2c, s=380
Try to parse module Id=2003
Not found a apropriate template for a module Id=2003
at 202d9fac, s=40
at 202d9fd8, s=3
Module Id=2000 configuration parsed
Try to parse module Id=2000
at 202d9fec, s=12
at 202d9ffc, s=380
Try to parse module Id=2003
Not found a apropriate template for a module Id=2003
at 202da17c, s=40
at 202da1a8, s=3
Module Id=2000 configuration parsed
Try to parse module Id=2000
at 202da1bc, s=12
at 202da1cc, s=380
Try to parse module Id=2003
Not found a apropriate template for a module Id=2003
at 202da34c, s=40
at 202da378, s=3
Module Id=2000 configuration parsed
Try to parse module Id=2000
at 202da38c, s=12
at 202da39c, s=380
Try to parse module Id=2004
Not found a apropriate template for a module Id=2004
at 202da51c, s=40
at 202da548, s=3
Module Id=2000 configuration parsed
Module Id=450 configuration parsed
Try to parse module Id=2
at 202da568, s=12
at 202da578, s=56
Module Id=2 configuration parsed
Try to parse module Id=450
at 202da5c0, s=12
at 202da5d0, s=2156
Try to parse module Id=202
at 202dae40, s=12
at 202dae50, s=2188
Module Id=202 configuration parsed
Try to parse module Id=2000
at 202db6ec, s=12
at 202db6fc, s=380
Try to parse module Id=2004
Not found a apropriate template for a module Id=2004
Try to parse module Id=2004
Not found a apropriate template for a module Id=2004
Try to parse module Id=2004
Not found a apropriate template for a module Id=2004
Try to parse module Id=2004
Not found a apropriate template for a module Id=2004
Try to parse module Id=2004
Not found a apropriate template for a module Id=2004
Try to parse module Id=2004
Not found a apropriate template for a module Id=2004
Try to parse module Id=2003
Not found a apropriate template for a module Id=2003
Try to parse module Id=2003
Not found a apropriate template for a module Id=2003
at 202db87c, s=40
at 202db8a8, s=3
at 202db8b0, s=40
at 202db8dc, s=3
at 202db8e4, s=40
at 202db910, s=3
at 202db918, s=40
at 202db944, s=3
at 202db94c, s=40
at 202db978, s=3
at 202db980, s=40
at 202db9ac, s=3
at 202db9b4, s=40
at 202db9e0, s=3
at 202db9e8, s=40
at 202dba14, s=3
Module Id=2000 configuration parsed
Module Id=450 configuration parsed
Module Id=1 configuration parsed
Module 131 initialized.
Initialization of COM1 completed
Initialization of COM2 completed
Configuration parsed succesful
...Boot project loaded
delete 202dbc10
delete 202dbc08
Благо на объекте стола одна из установок и от туда был снят аналогичный и запрограммирован по задачу.
решил перешить в конце прошивки выпало окно:
14726
Вот лог HyperTerminal`а:

DATAFLASH initialized successful

Welcome to the OWEN program loader 1.3
Kernel found...
Loading kernel...
Reseting...
Checksum OK!
Load PLC core...
Main oscilator clock=15998976
Processor clock=179988480
Master clock=59996160
Waiting for check power...
Power status OK
Initialization of Power control completed
at 20080004, s=12
Initialization of Timer0 completed
Module Id=1 found
Module Id=2 found
Module Id=3 found
Module Id=103 found
Module Id=104 found
Module Id=120 found
Module Id=125 found
Module Id=126 found
Module Id=131 found
Module Id=190 found
Module Id=199 found
Module Id=200 found
Module Id=2000 found
Module Id=2050 found
Module Id=2051 found
Module Id=2052 found
Module Id=2053 found
Module Id=2054 found
Module Id=2055 found
Module Id=2056 found
Module Id=2057 found
Module Id=2058 found
Module Id=2059 found
Module Id=2060 found
Module Id=2061 found
Module Id=2062 found
Module Id=2063 found
Module Id=2064 found
Module Id=2065 found
Module Id=201 found
Module Id=202 found
Module Id=203 found
Module Id=210 found
Module Id=2100 found
Module Id=211 found
Module Id=250 found
Module Id=302 found
Module Id=303 found
Module Id=450 found
Module Id=451 found
Module Id=452 found
Module Id=562 found
Module Id=563 found
Module Id=570 found
Module Id=571 found
Module Id=599 found
Module Id=600 found
Module Id=601 found
Module Id=602 found
Module Id=650 found
Module Id=130 found
Module Id=221 found
Module Id=300 found
Module Id=531 found
Module Id=400 found
Module Id=402 found
Module Id=401 found
Initialization of Timer5 completed
Initialization of Timer4 completed
Test Complited USB slot is present in PLC!!!
Host is not connected
Start init USB driver !!!
Start init USB - Serial number OK.
Initialization of USB device CDC completed
Begin search and initialize I2C devices
Check for adress 77 ...FAILED!
Check for adress 72 ...FAILED!
Check for adress 6 ...FAILED!
Read Flash: .................................................. ..................
.................................
DATAFLASH READ OK

Flash read takes 3495 ms
Start mounting FFS
Flash check takes 2452 ms
It is 0 bad blocks
Mounting of FFS completed!
Mounting takes 156 ms
Total size of filesystem is 3145728 bytes
It is 6142 blocks
It is 2 used blocks
It is 0 bad blocks
Maximum wear level is 5 times

Reset status information.......................
PLC was reset by power!

Last run module Id =-168381165
Last post module Id =1073098288
Total control code =-68953444
Max cache utilisation =-16843269
local_status =76a4de46
run_level =217
Run levels stack: 95 f4 18 4 a4 78 fb fa 77 bf 82 dd fc 85 5f d3
................................................
at 20080080, s=28
PLC model MODEL PLC 160
Binary VERSION 2.14.0
Need Target version 2.10
Compiled: 10:35:22 Apr 29 2011
MAC 0A:06:0A:0A:0A:0A
IP 10.0.6.10
GATE 10.0.6.1
MASK 255.255.255.0
PIC upper version is 00
Licence limited to 360 bytes

Loading PLC core completed!

Start CoDeSys initialization secuence
Start init USB - Serial number OK.
Initialization of USB device CDC completed
LZS initialization susesful
Try to open boot project...
**** ERROR: Can not open Checksum file ****

заводской номер: 32299131201008322

Николаев Андрей
13.10.2014, 22:42
Прибор годовалый. Надо искать причины почему это произошло.
Очень похоже на проблемы с межплатным обменом. Но год же работал...
1. Прибор в СЦ.
2. Подробное описание работы и условий такого поведения на support@owen.ru и в сопроводительное письмо в СЦ. С чем работает, что могло привести, что Вы посчитали вышедшим из строя и почему, и т.д.

Pioner-KU
14.10.2014, 07:28
Какие документы необходимы для отправки сервисный центр? А то паспорт и гарантийник найти не можем, на три контроллера лежат а на этот нет.
Какая должна быть комплектация? Не хотелось бы провода с клемника откручивать. Если клемник нужен то будем ждать новый контролер.
еще вопрос по строчке в логе: Licence limited to 360 bytes. Вроде должен быть без ограничения?

Alex_rem
14.10.2014, 09:59
Для отправки в сервисный центр необходимо:
1.Прибор без крепежа и съемных клеммных колодок.
2.Сопроводительное письмо на фирменном бланке с подробным описанием неисправности.
3.Гарантийный талон (в случае его отсутствия гарантийной срок считается от даты выпуска прибора, которая зашифрована в заводском номере).