ПЛК160-24.А-М не подключается и не прошивается

Вложений: 2

Данный ПЛК был куплен весной этого года отработал до сегодняшнего дня. Сегодня примерно с обеда начались глюки, то транспортер встанет, то датчик не увидит. Но можно было подключится к ПЛК. Потом пропала возможность подключения и стало выдавать ошибку: Выбранный профиль ПЛК не соответствует.... Вложение 14725
Мои шаловливые ручки разобрали контроллер и на нижней плате блока питания был обнаружен всдутый конденсатор C27 (100.0uF x 35V)
заменил не помогло.
Бился всяко но никак.
Вот лог HyperTerminal`а:

Код:

DATAFLASH initialized successful Welcome to the OWEN program loader 1.3 Kernel found... Loading kernel... Reseting... Checksum OK! Load PLC core... Main oscilator clock=15998976 Processor clock=179988480 Master clock=59996160 Waiting for check power... Power status OK Initialization of Power control completed at 20080004, s=12 Initialization of Timer0 completed Module Id=1 found Module Id=2 found Module Id=3 found Module Id=103 found Module Id=104 found Module Id=120 found Module Id=125 found Module Id=126 found Module Id=131 found Module Id=190 found Module Id=199 found Module Id=200 found Module Id=2000 found Module Id=2050 found Module Id=2051 found Module Id=2052 found Module Id=2053 found Module Id=2054 found Module Id=2055 found Module Id=2056 found Module Id=2057 found Module Id=2058 found Module Id=2059 found Module Id=2060 found Module Id=2061 found Module Id=2062 found Module Id=2063 found Module Id=2064 found Module Id=2065 found Module Id=201 found Module Id=202 found Module Id=203 found Module Id=210 found Module Id=2100 found Module Id=211 found Module Id=250 found Module Id=302 found Module Id=303 found Module Id=450 found Module Id=451 found Module Id=452 found Module Id=562 found Module Id=563 found Module Id=570 found Module Id=571 found Module Id=599 found Module Id=600 found Module Id=601 found Module Id=602 found Module Id=650 found Module Id=130 found Module Id=221 found Module Id=300 found Module Id=531 found Module Id=400 found Module Id=402 found Module Id=401 found Initialization of Timer5 completed Initialization of Timer4 completed Test Complited USB slot is present in PLC!!! Host is not connected Start init USB driver !!! Start init USB - Serial number OK. Initialization of USB device CDC completed Begin search and initialize I2C devices Check for adress 77 ...FAILED! Check for adress 72 ...FAILED! Check for adress 6 ...FAILED! Read Flash: .................................................................... ................................. DATAFLASH READ OK Flash read takes 4367 ms Start mounting FFS Flash check takes 5522 ms It is 4 bad blocks Mounting of FFS completed! Mounting takes 592 ms Total size of filesystem is 3145728 bytes It is 4992 blocks It is 1148 used blocks It is 4 bad blocks Maximum wear level is 54 times Reset status information....................... PLC was reset by power! Last run module Id =-168364261 Last post module Id =1073147441 Total control code =-1141908595 Max cache utilisation =-16842821 local_status =76a4de47 run_level =249 Run levels stack: 95 f6 1d c a4 78 fb f8 f7 df 96 dd fc 8d 5f d6 ................................................ Slave Retain loaded at 20080080, s=28 PLC model MODEL PLC 160 Aa?ney II iao?: 2.0 Binary VERSION 2.15.3 Need Target version 2.10 Compiled: 14:57:35 Sep 19 2013 MAC 6A:77:00:21:C6:B7 IP 10.0.6.100 GATE 10.0.6.1 MASK 255.255.255.0 PIC upper version is 00 Licence limited to 360 bytes Loading PLC core completed! Start CoDeSys initialization secuence Initialization of USB device CDC completed LZS initialization susesful Try to open boot project... Loading boot project... at 202a369c, s=8192 delete 202a369c delete 20283698 InitModule_PID... **** ERROR: Loading parameter manager info **** Try to parse module Id=1 at 202d8a80, s=12 at 202d8a90, s=32 Try to parse module Id=190 at 202d8ab4, s=12 at 202d8ac4, s=40 Module Id=190 configuration parsed Try to parse module Id=130 at 202d8afc, s=12 at 202d8b0c, s=64 Module Id=130 configuration parsed Try to parse module Id=131 at 202d8b5c, s=12 at 202d8b6c, s=44 Module Id=131 configuration parsed Try to parse module Id=125 at 202d8ba8, s=12 at 202d8bb8, s=64 Constructor_OK-125 Module Id=125 configuration parsed Try to parse module Id=126 ID126Constructor-1 at 202d8c08, s=12 at 202d8c18, s=36 ID126Constructor-2Bad channel Id=2114 (must be 2012) at 126 module ID126_Parser CHECK_A_CHANNELS - OK Module Id=126 configuration parsed Try to parse module Id=103 at 202d8c4c, s=12 at 202d8c5c, s=48 Module Id=103 configuration parsed Try to parse module Id=104 at 202d8c9c, s=12 at 202d8cac, s=52 Module Id=104 configuration parsed Try to parse module Id=450 at 202d8cf0, s=12 at 202d8d00, s=2156 Try to parse module Id=201 at 202d9570, s=12 at 202d9580, s=2188 Module Id=201 configuration parsed Try to parse module Id=2000 at 202d9e1c, s=12 at 202d9e2c, s=380 Try to parse module Id=2003 Not found a apropriate template for a module Id=2003 at 202d9fac, s=40 at 202d9fd8, s=3 Module Id=2000 configuration parsed Try to parse module Id=2000 at 202d9fec, s=12 at 202d9ffc, s=380 Try to parse module Id=2003 Not found a apropriate template for a module Id=2003 at 202da17c, s=40 at 202da1a8, s=3 Module Id=2000 configuration parsed Try to parse module Id=2000 at 202da1bc, s=12 at 202da1cc, s=380 Try to parse module Id=2003 Not found a apropriate template for a module Id=2003 at 202da34c, s=40 at 202da378, s=3 Module Id=2000 configuration parsed Try to parse module Id=2000 at 202da38c, s=12 at 202da39c, s=380 Try to parse module Id=2004 Not found a apropriate template for a module Id=2004 at 202da51c, s=40 at 202da548, s=3 Module Id=2000 configuration parsed Module Id=450 configuration parsed Try to parse module Id=2 at 202da568, s=12 at 202da578, s=56 Module Id=2 configuration parsed Try to parse module Id=450 at 202da5c0, s=12 at 202da5d0, s=2156 Try to parse module Id=202 at 202dae40, s=12 at 202dae50, s=2188 Module Id=202 configuration parsed Try to parse module Id=2000 at 202db6ec, s=12 at 202db6fc, s=380 Try to parse module Id=2004 Not found a apropriate template for a module Id=2004 Try to parse module Id=2004 Not found a apropriate template for a module Id=2004 Try to parse module Id=2004 Not found a apropriate template for a module Id=2004 Try to parse module Id=2004 Not found a apropriate template for a module Id=2004 Try to parse module Id=2004 Not found a apropriate template for a module Id=2004 Try to parse module Id=2004 Not found a apropriate template for a module Id=2004 Try to parse module Id=2003 Not found a apropriate template for a module Id=2003 Try to parse module Id=2003 Not found a apropriate template for a module Id=2003 at 202db87c, s=40 at 202db8a8, s=3 at 202db8b0, s=40 at 202db8dc, s=3 at 202db8e4, s=40 at 202db910, s=3 at 202db918, s=40 at 202db944, s=3 at 202db94c, s=40 at 202db978, s=3 at 202db980, s=40 at 202db9ac, s=3 at 202db9b4, s=40 at 202db9e0, s=3 at 202db9e8, s=40 at 202dba14, s=3 Module Id=2000 configuration parsed Module Id=450 configuration parsed Module Id=1 configuration parsed Module 131 initialized. Initialization of COM1 completed Initialization of COM2 completed Configuration parsed succesful ...Boot project loaded delete 202dbc10 delete 202dbc08

Благо на объекте стола одна из установок и от туда был снят аналогичный и запрограммирован по задачу.
решил перешить в конце прошивки выпало окно:
Вложение 14726
Вот лог HyperTerminal`а:

Код:

DATAFLASH initialized successful Welcome to the OWEN program loader 1.3 Kernel found... Loading kernel... Reseting... Checksum OK! Load PLC core... Main oscilator clock=15998976 Processor clock=179988480 Master clock=59996160 Waiting for check power... Power status OK Initialization of Power control completed at 20080004, s=12 Initialization of Timer0 completed Module Id=1 found Module Id=2 found Module Id=3 found Module Id=103 found Module Id=104 found Module Id=120 found Module Id=125 found Module Id=126 found Module Id=131 found Module Id=190 found Module Id=199 found Module Id=200 found Module Id=2000 found Module Id=2050 found Module Id=2051 found Module Id=2052 found Module Id=2053 found Module Id=2054 found Module Id=2055 found Module Id=2056 found Module Id=2057 found Module Id=2058 found Module Id=2059 found Module Id=2060 found Module Id=2061 found Module Id=2062 found Module Id=2063 found Module Id=2064 found Module Id=2065 found Module Id=201 found Module Id=202 found Module Id=203 found Module Id=210 found Module Id=2100 found Module Id=211 found Module Id=250 found Module Id=302 found Module Id=303 found Module Id=450 found Module Id=451 found Module Id=452 found Module Id=562 found Module Id=563 found Module Id=570 found Module Id=571 found Module Id=599 found Module Id=600 found Module Id=601 found Module Id=602 found Module Id=650 found Module Id=130 found Module Id=221 found Module Id=300 found Module Id=531 found Module Id=400 found Module Id=402 found Module Id=401 found Initialization of Timer5 completed Initialization of Timer4 completed Test Complited USB slot is present in PLC!!! Host is not connected Start init USB driver !!! Start init USB - Serial number OK. Initialization of USB device CDC completed Begin search and initialize I2C devices Check for adress 77 ...FAILED! Check for adress 72 ...FAILED! Check for adress 6 ...FAILED! Read Flash: .................................................................... ................................. DATAFLASH READ OK Flash read takes 3495 ms Start mounting FFS Flash check takes 2452 ms It is 0 bad blocks Mounting of FFS completed! Mounting takes 156 ms Total size of filesystem is 3145728 bytes It is 6142 blocks It is 2 used blocks It is 0 bad blocks Maximum wear level is 5 times Reset status information....................... PLC was reset by power! Last run module Id =-168381165 Last post module Id =1073098288 Total control code =-68953444 Max cache utilisation =-16843269 local_status =76a4de46 run_level =217 Run levels stack: 95 f4 18 4 a4 78 fb fa 77 bf 82 dd fc 85 5f d3 ................................................ at 20080080, s=28 PLC model MODEL PLC 160 Binary VERSION 2.14.0 Need Target version 2.10 Compiled: 10:35:22 Apr 29 2011 MAC 0A:06:0A:0A:0A:0A IP 10.0.6.10 GATE 10.0.6.1 MASK 255.255.255.0 PIC upper version is 00 Licence limited to 360 bytes Loading PLC core completed! Start CoDeSys initialization secuence Start init USB - Serial number OK. Initialization of USB device CDC completed LZS initialization susesful Try to open boot project... **** ERROR: Can not open Checksum file ****

заводской номер: 32299131201008322

Прибор годовалый. Надо искать причины почему это произошло.
Очень похоже на проблемы с межплатным обменом. Но год же работал...
1. Прибор в СЦ.
2. Подробное описание работы и условий такого поведения на support@owen.ru и в сопроводительное письмо в СЦ. С чем работает, что могло привести, что Вы посчитали вышедшим из строя и почему, и т.д.

Какие документы необходимы для отправки сервисный центр? А то паспорт и гарантийник найти не можем, на три контроллера лежат а на этот нет.
Какая должна быть комплектация? Не хотелось бы провода с клемника откручивать. Если клемник нужен то будем ждать новый контролер.
еще вопрос по строчке в логе: Licence limited to 360 bytes. Вроде должен быть без ограничения?

Для отправки в сервисный центр необходимо:
1.Прибор без крепежа и съемных клеммных колодок.
2.Сопроводительное письмо на фирменном бланке с подробным описанием неисправности.
3.Гарантийный талон (в случае его отсутствия гарантийной срок считается от даты выпуска прибора, которая зашифрована в заводском номере).